cGMP Manufacturing

We’ve made a very wide variety of Prescription and Self-Directed Consumer Healthcare products in our state-of-the-art cGMP facilities over the years, so we probably have direct experience that is applicable to your project. And if we haven’t made something similar before, then great! Few things excite us more than tackling a challenge, and we solve problems that seem unsolvable at the time.

Integrated Optimization

We offer cost-effective manufacturing from lab-scale up to full commercial production, whether your project is a completely new product or a reformulation to improve an existing line. If you are already selling your product, we can ensure that it is manufactured in the most thoroughly compliant and high-quality manner possible.

Packaging is seamlessly integrated into our production process, and we are ready to take on any challenge. We currently have the following capabilities:

Processing Capabilities

Our full range of processing capabilities is supported by our leading-edge packaging technologies, which enable us to develop the optimal solution for your product’s application. No matter the complexity of your ingredients or intended scale of distribution, we will guide you down the path toward commercial success.

Flexible Commerical batch sizes
(25 to 4,000-gallon scale)
High alcohol
High viscosity
Powder suspension
Gas emulsion
Oxygen sensitive
Foams
Aerosol sprays
Bag-on-valve
Cryogenic cooling systems
Dedicated steroidal nasal suite
Liquid oral dose suite

Airless Pump Bottle

Airless Pump

When repeatedly depressed, the pump creates a vacuum that draws product from the bottle, which is expressed through the pump's exit orifice.

Product

The base formula intended to be dispensed.

Plate

A disc that is drawn up and follows the product as it’s dispensed, allowing near-complete evacuation and preventing air from commingling with the formula.

Air Intake

A small hole in the bottom of the bottle allows for air to pass as product is dispensed and the plate moves up.

Aerosol System

Can

Holds and preserves the pressurized contents of the package system.

Valve

Crimps to the can to effectively seal the pressurized system. When depressed, the valve opens a fluid channel to allow product to flow to the actuator.

Dip Tube

Creates a fluid channel for product to travel from the can to the valve assembly.

Actuator

When depressed, the actuator activates the valve, allowing for product to flow out of the pressurized package, often in a stream, mist or foam.

Formula Concentrate

The base product formula intended to be dispensed from the package.

Propellant

A volatile liquid or compressed gas that, upon actuation, exerts positive pressure on the package system to drive product through the dip tube, valve and actuator.

CONTAINER CLOSURE SYSTEMS

Pressurized Containers: Bag-on-Valve (BoV)

Dispense product in any direction
Maintain product integrity by preventing air exposure
Hydrocarbon propellant-free system
Suitable for both liquid and viscous products, including gels, creams and ointments
Optimal solution for sterile and oxygen-sensitive products
>99% product evacuation
Bag-on-valve manufacturing suite featuring 4 lines

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Pressurized Bag-on-Valve System

Bag-on-Valve

A multi-laminate foil bag is affixed to a valve system, which is crimped to the can to effectively seal the pressurized system. Product is filled through the valve into the bag, which expands and conforms to the can shape. When depressed, the valve opens a fluid channel pathway, allowing product to flow to the actuator.