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Semi-solid technologies

Semi-solid technologies

We’re on a mission to provide semi-solid development and manufacturing to take your products to the next level. Our comprehensive services cover creams, gels, lotions, ointments and more. With our extensive expertise and strategic approach, we deliver end-to-end solutions that take your product seamlessly from formulation to packaging.

Our capabilities, ready for your products

Our state-of-the-art facilities are designed to handle the full spectrum of semi-solid product specifications:

  • Diverse product range: Creams, gels, lotions, ointments and beyond.
  • Flexible batch sizes: We maintain a wide range of technologies and capabilities, enabling us to customize batch sizes to meet your specific product needs.
  • Viscosity expertise: We expertly handle a wide range of viscosities and other complex specifications, including high-alcohol and flammable products.

Explore Our Facilities

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Equipment engineered for innovation

Our manufacturing facilities are designed for efficient and precise semi-solid product development:

  • High-shear mixers: Ensuring homogenous and consistent formulations.
  • Homogenizers: Internal and external homogenization for your semi-solid formulations.
  • Vacuum-rated tanks: Enhancing product stability and homogeneity during semi-solid processing.
  • Precise control at every step: Ensuring consistency and reproducibility of formulas during processing and offloading.
  • Scalable batch sizes: Customizable batch sizes to meet your specific product needs.
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Semi-solid specialists

Our team of experts calls upon decades of experience in the Rx, OTC, care, cosmetic and personal care industries. We possess a deep understanding of the unique challenges and regulatory requirements within each sector, enabling us to provide tailored solutions that meet your specific needs. Our new product development team works collaboratively, bringing together their experience and expertise from these diverse backgrounds to connect seemingly unrelated dots and solve your problems from a fresh, informed perspective.

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Filling and packaging

We offer a full suite of tube filling and packaging options to elevate your product:

  • Tube types: Laminate, aluminum, monolayer extruded – you name it, we have it.
  • Tube shapes: Oval, round, flat, or contoured seal – we craft the perfect fit.
  • Sealing capabilities: Hot air, high-frequency (HF) and saddle fold sealing for maximum product integrity.
  • Applicator options: A variety of applicators to enhance user experience and product differentiation.
  • Tube filling suites: Equipped with 11 high-speed lines for efficiency and high-volume production.
  • Quality control: OCR/OCV and serialization protocols for secure product tracking and safety.
  • Filling and packaging options: Including airless pumps, bottles and jars – designed to perfectly complement your product. 
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Packaging innovation: Design a Seal (DAS)

In the fiercely competitive landscape of self-directed consumer healthcare, packaging is paramount. Our revolutionary DAS system allows for complete customization of sealed-end flexible tubes. Create distinctive, consumer-friendly packaging that not only protects your product but also boldly stands out on the shelf. All tooling is customized and perfectly engineered for your unique application.

Ever tried the Formulated Solutions approach?

Infused with ingenuity.

Delivering excellence since 1999 from the forefront of innovation. Pushing boundaries and challenging the status quo underpinned by a bedrock of reliable quality. We're more than just a CDMO – we empower our clients to deliver impact with every action.
Let’s Formulate Something Extraordinary Together